Sintering behavior of a nanostructured thermal barrier coating deposited using electro-sprayed particles

During high temperature service, a series of microstructure and phase evolutions occur in thermal barrier coatings (TBCs), which result in degradation of thermal insulation and durability. In this study, the sintering behavior of an air plasma sprayed 8 wt% YSZ coating deposited using electro-sprayed nanostructured particles (ESP) as feedstock powder was investigated and compared with conventional YSZ coating deposited using hollow spherical powders (HOSP). Due to the distinct asymmetric porous structure formed by nanosized YSZ particles, the ESP powder was partially melted in the plasma jet during the deposition, which resulted in the formation of a nanostructured coating that consisted of porous nanozones and dense zones. The ESP coating not only shows a significantly lower initial thermal conductivity of 0.70 W/mK, but also exhibits a stronger sintering resistance in terms of phase stability and thermal insulation compared to the conventional coating. When subjected to prolonged sintering at 1400°C for 128 hours, the thermal conductivity of the ESP coating would gradually increase to about half that of the HOSP coating at 1.29 W/mK. These differences are ascribed to the interaction among different sintering behavior between nanozones and dense zones.     

Nanoindentation and scratch behaviour of Ni–P electroless coatings

ABSTRACT

In the present paper, the mechanical properties and the scratch failure mechanisms of Ni–P electroless coatings are described. The material microstructure was studied in as-deposited and annealed conditions through SEM and EDS analyses. Nanoindentation measurements on the coatings showed a remarkable hardening due to the crystallization and precipitation behaviour produced by annealing. The scratch tests, conducted by increasing the load during scratch, revealed the coating failure mechanisms in a broad range of applied stresses up to delamination.     

高寒列车转向架防冰涂料的研究

在高寒地区运行的列车转向架部位容易发生结冰现象，这在一定程度上对行车安全造成隐患。对于平滑表面而言，表面的接触角滞后与冰粘附强度呈现线性关系，即接触角滞后越小，冰粘附强度越低。基于这一基础理论，本文意在构建低滞后的光滑涂层，实现涂层的低冰粘附强度，从而达到易除冰的效果。研究选用 HDI三聚体型多异氰酸酯为固化剂，对比了 3种商品化具有低表面能特性的含氟羟基树脂应用于双组分防冰涂料的性能差异，并采用疏水性最强、防冰性能最优的氟硅树脂制备了综合性能优异的高寒列车转向架防冰涂料。     

水性防腐涂料贮存稳定性的研究

由于水性树脂、颜料和填料等多方面的影响,水性防腐涂料在贮存中容易分层、沉淀,在不同体系中添加不同类型的触变剂可以有效地改善产品的贮存稳定性,使之在不同的环境温度下避免分层、沉淀等问题。     

含Mo的PVD涂层结构及其摩擦学特性的研究进展

从含Mo元素的代表性涂层入手,综述了二元、三元再到多元含Mo系列PVD涂层的研究现状和进展,探究了不同元素添加、不同制备参数等对涂层微观结构、力学性能和摩擦学性能等的影响。在涂层组分从二元发展到多元的过程中,改变掺杂元素种类、含量,制备参数会引起涂层微观结构的变化进而提升涂层力学性能和摩擦学性能。涂层性能的改善,有利于增强对机械设备中关键传动零部件的保护,延长机械设备使用寿命,对军工及社会发展具有重大意义。     

Characterisation of the microplasma spraying of biocompatible coating of titanium

This paper presents new results of studying the influence of parameters of microplasma spraying (MPS) of Ti wire on the structure and properties of Ti coatings. Based on the design of the experiment and the results of the SEM study, certain spraying modes were chosen to form the desired composition and structure of the Ti coating.  The dense sublayer (up to 300 µm thick) provides good adhesion to the substrate, and a porous top layer can accelerate the coated implant ingrowth with the bone.  This technology is developed for the manufacture of coated endoprosthesis implants.     

CMAS对热障涂层界面裂纹和残余应力的影响

随着航空发动机涡轮叶片工作温度的提升,使得一种主要由CaO,MgO,Al₂O₃和SiO₂组成的玻璃态物质(CMAS)对热障涂层的危害越来越严重,从而对热障涂层的性能和耐久性有了更高的要求。本文以电子束物理气相沉积热障涂层为研究对象,利用有限元方法研究了CMAS的渗入对界面裂纹扩展及CMAS对陶瓷层(TC)内部残余应力的影响规律。采用波长固定、振幅变化的正弦曲线表示不同粗糙度的涂层界面,同时考虑了CMAS的弹性模量变化的影响及不同界面形貌与CMAS之间的相互作用。结果表明：CMAS弹性模量的增加对界面裂纹具有抑制作用,并且TGO幅值和厚度越小,抑制作用越明显。CMAS弹性模量对TC层最大残余应力S₂₂的影响存在临界点,在临界点之前,CMAS弹性模量的变化对TC层最大残余应力的影响较大,随着CMAS弹性模量的增加,TC层最大残余应力大幅度减小；在临界点之后,TC层最大残余应力基本不受CMAS弹性模量变化的影响。这些结果对电子束物理气相沉积喷涂的热障涂层失效机理的研究具有重要意义,可以为热障涂层界面的优化提供指导。     

Photocatalytic activity of undoped and sulfur-doped TiO2 films grown by MOCVD for water treatment under visible light

Titanium dioxide ceramic coatings have been used as catalysts in green technologies for water treatment. However, without the presence of a dopant, its photocatalytic activity is limited to the ultraviolet radiation region. The photocatalytic activity and the structural characteristics of undoped and sulfur-doped TiO₂ films grown at 400 °C by metallorganic chemical vapor deposition (MOCVD) were studied. The photocatalytic behavior of the films was evaluated by methyl orange dye degradation under visible light. The results suggested the substitution of Ti⁴⁺ cations by S⁶⁺ ions into TiO₂ structure of the doped samples. SO₄^2? groups were observed on the surface. S-TiO₂ film exhibited good photocatalytic activity under visible light irradiation, and the luminous intensity strongly influences the photocatalytic behavior of the S-TiO₂ films. The results supported the idea that the sulfur-doped TiO₂ films grown by MOCVD may be promising catalysts for water treatment under sunlight or visible light bulbs.     

Design of tailored biodegradable implants: The effect of voltage on electrodeposited calcium phosphate coatings on pure magnesium

Magnesium, as a biodegradable metal, offers great potential for use as a temporary implant material, which dissolves in the course of bone tissue healing. It can sufficiently support the bone and promote the bone healing process. However, the corrosion resistance of magnesium implants must be enhanced before its application in clinical practice. A promising approach of enhancing the corrosion resistance is deposition of bioactive coating, which can reduce the corrosion rate of the implants and promote bone healing. Therefore, a well-designed substrate-coating system allowing a good control of the degradation behavior is highly desirable for tailored implants for specific groups of patients with particular needs. In this contribution, the influence of coating formation conditions on the characteristics of potentiostatically electrodeposited CaP coatings on magnesium substrate was evaluated. Results showed that potential variation led to formation of coatings with the same chemical composition, but very different morphologies. Parameters that mostly influence the coating performance, such as the thickness, uniformity, deposits size, and orientation, varied from produced coating to coating. These characteristics of CaP coatings on magnesium were controlled by coating formation potential, and it was demonstrated that the electrodeposition could be a promising coating technique for production of tailored magnesium-CaP implants.     

Application of organosilane coatings for improved anti-adhesive properties enabling facilitated demolding in polymer processing

Easy and residue-free demolding is an everlasting topic in the plastics processing industry. Typically, facile ejection of the produced parts from the mold is provided by separation agents (silicon sprays, surface coatings). In this work, a perfluoroalkyl-based organosilane coating is applied to exchangeable substrates of an injection mold. Besides the simple application, the coating can also be restored easily in a procedure based on flame treatment. Coating and recoating are proven by contact angle measurements with water, while the anti-adhesive effect and the related relief during demolding are evaluated using a special measuring device in an instrumented two-plate injection mold. The results reveal that the organosilane layer reduces the demolding forces and the resulting static friction coefficient by 50%. Furthermore, multiple recoating significantly improves the durability of the anti-adhesive coating. Based on these findings, the easily applicable and renewable organosilane coating represents a suitable alternative to conventional release coatings.